April 17, 2019
Marel Poultry develops chicken wing grading and distribution solution
Given the global growing shortage of skilled labour, it's no less than logical for Marel Poultry to look for ways to intensify the automation level in a poultry processing plant. One example of such an automated process is Q-Wing. Marel Poultry has developed this unique chicken wing part grading and distribution solution in response to demand from the market for higher wing yields and less manual labour.
Marel Poultry’s Q-Wing chicken wing part grading and distribution solution saves labour and gives higher wing yields
Chicken wing parts are very popular as snacks; Super Bowl Sunday in the United States alone accounts for consumption of 1.39 billion chicken wings. To provide such quantities to the market, processors need to have a focused wing cutting, batching and distribution process that produces both higher volumes and more consistent quality, with the least cost and hassle.
Marel Poultry's Q-Wing is such a system; integrated in the ACM-NT cut-up system, it comprises a selection of wing cutting modules, an IRIS visual grading system, sophisticated logistics and Innova controlling software. In general, poultry processors see wing part sorting as a very labour-intensive process. Particularly in markets with high potential for wing products, the adequate assessment and distribution of wing parts will add enormous value. In such cases, Q-Wing is the ideal solution, automating many manual operations and increasing wing yields.
Once its IRIS camera system has visually assessed the quality of the wings in the line, Q-Wing knows exactly which parts of each left or right wing are A and B graded. If, for example, only the left first joint is damaged, the left second joint can still be processed as an A grade item and so can all right wing parts. This will dramatically help secure consistent quality and raise wing profits.
The sophisticated logistic system comprises multiple conveyor belts, leading to separate packing stations for the different 'A' grade and 'B' grade drummettes, wingettes and whole wings. Left and right wing parts can be kept separated or can be mixed. Such an accurate sorting procedure reduces considerably the amount of products to be trimmed and produces minimal giveaway; that's because Q-Wing always directs the right products to the right place.
Not only does Q-Wing automate many actions previously carried out by personnel, it also improves the assessment process. The reliable IRIS visual grading system is always objective and consistent, as it doesn't get influenced by quality issues of previous batches and doesn't get tired at the end of the day. All in all, Q-Wing enables processors to assign maximum value to wing products, providing a fully automated process that runs smoothly and headache-free.